We have industry-leading technology with over 1.7 million square feet of manufacturing space and 700,000 square feet of warehousing space across 10 North American production facilities. Our high-speed and specialty production lines are capable of 300 units per minute, up to 900 million units annually. Our manufacturing facilities offer 54 production lines with the flexibility to efficiently execute multiple line changes daily.
We store products for distribution in over 700,000 square feet of warehousing space with product tracked by an innovative SAP-based inventory management system that simplifies order planning and fulfillment. Due to our volume capabilities, warehousing is like second nature to us. We maintain a world-class warehousing system that accurately and efficiently moves hundreds of thousands of units a year.
All PLZ products are manufactured in the USA and meet rigid quality control standards. Every ingredient used is approved by the U.S. Consumer Product Safety Commission, the U.S. Occupational Safety & Health Administration or the U.S. Environmental Protection Agency (EPA). Cans are hermetically sealed, tamper-resistant and packed to meet official U.S. Department of Transportation standards.
Our technical capabilities are informed by decades of experience in research and development, and the documentation and regulatory matters that accompany the work. Our enterprise-wide utilization of SAP allows manufacturing data to be accessible across all locations. We have the flexibility to produce goods between any of PLZ’s 13 manufacturing locations. We maintain more than 40,000 bills of materials (BOMs) or blue prints for each finished product.
We offer complete product development from formula creation to performance and stability testing for custom or off-the-shelf goods. PLZ’s team of chemists have been in the formulation industry for more than 350 years of combined experience and have developed over 350 proprietary formulas and 6,900 unique skus.
The creation of your formula is uniquely developed by our highly trained and knowledgeable team to meet your individual business needs. We offer a wide variety of formulation options that go above and beyond a standard product line. From creating formula specifications for customer-specific product, to formulating and packaging NBE-tested products, we do it all, every day.
Our in-house team of regulatory specialists with comprehensive knowledge of domestic and international regulatory affairs, as mandated by the U.S. Environmental Protection Agency (EPA), the Federal Drug Administration (FDA), the Occupational Safety and Health Administration (OSHA), Health Canada and other government entities. We develop compliant product label verbiage, including application statements, marketing claims, directions, and cautions, and Spanish and French language translations. Safety data sheets for branded and private label products are developed in house.
Our business support teams are here to help with sales and marketing, graphic design, supply chain solutions, warehousing and logistics, and customer service. We are positioned to help you navigate the product development process from start to finish—and get to market successfully and seamlessly.
We offer strategic creative package design for branded or private label products, as well as strategic product line development and in-store programs such as merchandising displays and signage.